Can you have a built-in charcoal grill?

Quick Answer

Yes, it is possible to have a built-in charcoal grill. Built-in charcoal grills are designed to be installed into an outdoor kitchen or other permanent structure. They allow you to enjoy the flavor of cooking over charcoal while having the grill be a permanent fixture.

What is a Built-In Charcoal Grill?

A built-in charcoal grill is a charcoal-fueled grill that is installed into a permanent outdoor structure, such as an outdoor kitchen, bricks, stone, or other material. Built-in charcoal grills are designed for use in one location and are not portable like many standard kettle grills.

Built-in charcoal grills consist of a grill box that houses the charcoal bed and cooking grates, which are often hinged to allow access to add more charcoal. Many built-in charcoal grills have lids, but some may be open-top models without a cover.

The grill box is installed into a built-in surround, which can be made from brick, stone, stucco, or metal materials. The surround provides support for the grill and may include features like storage, countertops, tile backsplash, lighting, and more to integrate the grill into the outdoor living space.

Some of the benefits of choosing a built-in charcoal grill include:

– Permanent installation for regular use in one location
– Integration into an outdoor kitchen design and features
– More stability and support than freestanding grills
– Ability to include storage, prep space, and accessories

Considerations for Built-in Charcoal Grills

Here are some important considerations when planning for and installing a built-in charcoal grill:

Ventilation

Proper ventilation is critical for performance and safety when installing any type of built-in grill. For charcoal grills, ventilation allows oxygen to feed the charcoal fire and lets smoke and emissions escape.

The surrounding structure must have openings to allow air flow. Some building codes require a ventilation hood over grills. Work with your contractor to ensure adequate ventilation is accounted for in the design.

Clearances

Adhering to proper clearance distances from combustible materials is also extremely important with built-in charcoal grills. The surrounding materials must be far enough away from the high heat of the charcoal.

Common recommended distances are at least 16-18 inches sideways from combustible material and at least 4 feet of clearance above the grill. Follow the manufacturer’s specifications for clearances.

Fuel Storage

Since you won’t be moving a built-in charcoal grill after each use, you’ll need a way to store charcoal fuel nearby. Many customized surrounds incorporate charcoal storage bins or cabinets to house bags of charcoal.

This allows you to safely and neatly keep fuel within reach. Make sure to use sealable metal containers.

grillWidth and Depth

Consider the dimensions of the charcoal grill box itself – both the width and depth. Size it appropriately for the amount of cooking space you need.

Too small of a grill can limit what you can cook. Make sure to check the model’s dimensions and required clearances when planning the built-in space.

Access and Maintenance

You’ll need to be able to access the entire grill to add charcoal, clean ash, and conduct any needed maintenance. Install it at a height and with surrounding space that allows full access.

Many grills have hinged grates and lids to help open the grill fully when needed. Plan for access doors or openings if installing into an enclosure.

Built-In Charcoal Grill Designs

Built-in charcoal grills can be customized to your space and needs. Here are some common design options:

Outdoor Kitchen Integration

The most popular way to install a charcoal grill is in an outdoor kitchen. This allows the grill to be incorporated into a cohesive living space with countertops, storage, a sink, and more.

The grill can be built into the main kitchen counter or added as a standalone grill station. Side tables offer prep space.

Simple Brick or Stone Enclosure

For a more DIY approach, the grill box can be installed into a basic brick or stone structure. Simple walls on three sides help stabilize and protect the grill.

Prefabricated Inserts

There are pre-made stainless steel inserts designed specifically to house a compatible charcoal grill. These offer built-in features like storage while simplifying installation.

Portable Charcoal Grills

Another option is to use a portable charcoal grill designed for repeated use in one spot. These allow more flexibility to move or
relocate the grill if needed.

Steps to Install a Built-In Charcoal Grill

Installing a quality built-in charcoal grill takes planning and preparation. Here are the basic steps:

Choose Grill Model

Select a charcoal grill designed for permanent installation. Look for solid welded construction and features like hinged grates. Consider size and ventilation needs.

Design Structure

Plan out the type of surrounding structure – whether a full outdoor kitchen, simple enclosure, or prefab insert. Incorporate ventilation, access doors, clearance distances, and features like storage and counters.

Construct Base

Build a sturdy base or foundation for installing the grill box according to the manufacturer’s specifications. This usually involves a metal stud frame secured to the floor.

Install Grill

Securely attach the charcoal grill to the base according to the directions. This usually involves bolting through the bottom of the grill box.

Build Enclosure

Construct the walls, facing, doors, counters, and other elements around the grill box using fireproof materials. Follow clearance guidelines.

Add Finishing Touches

Add your desired materials and surfaces to the grill surround, along with any storage, lighting, tile, electrical, and plumbing.

Test and Use

Once installed, test the grill to ensure proper ventilation and function. Enjoy your new built-in charcoal grill!

Finding the Right Built-In Charcoal Grill

If you’re looking to install a built-in charcoal grill, here are some top options to consider:

Brand Model Size Key Features
Kalamazoo Hybrid Fire Grill 30″ or 36″ Dual fuel (charcoal and gas) 3 position grate
BeefEater Signature Series 28″ or 32″ Stainless steel construction Convection grill with fan
Blaze Professional Built-In 30″, 32″, or 40″ Double-walled hood Insulated grill box
Coyote Power Series 28″, 32″, or 40″ commercial-grade build Lifetime warranty
Outdoor Classic Deluxe 24″, 30″, or 36″ 304 stainless steel Available custom sizes

Be sure to choose an adequately sized model with sturdy construction and ventilation for powerful performance. Custom design the surrounding structure to match your outdoor space.

FAQs about Built-In Charcoal Grills

Is a built-in charcoal grill better than a kettle grill?

Built-in charcoal grills offer more stability and often come with better construction than standard portable kettle grills. They allow incorporation into an outdoor kitchen. However, kettle grills provide more flexibility if you need to move locations.

What is the minimum clearance to combustibles for a built-in grill?

Clearances can vary by model, but common recommendations are 16-18 inches minimum to combustible construction on the sides and at least 4 feet overhead. Always check the manufacturer specifications.

Do you need ventilation for a built-in charcoal grill?

Proper ventilation is critical for performance and safety. Built-in grills must have vent openings to feed oxygen to the charcoal and let smoke escape. Many areas require an overhead exhaust hood.

How thick should the base be for a built-in grill?

Construct the base from non-combustible material according to the grill manufacturer’s guidelines. Often a minimum 4 inches thick concrete base or metal stud framed base is recommended.

Can you put a built-in grill right next to the house?

It is not recommended. You should keep a built-in charcoal grill a safe distance from your home and combustible walls according to the manufacturer’s specifications due to the heat and potential sparks.

Conclusion

Built-in charcoal grills allow you to enjoy authentic barbecue flavor from the convenience of your outdoor living space. By installing a grill into a permanent structure, you can design it specifically to match your cooking needs while integrating seamlessly into an outdoor kitchen. With proper planning for ventilation, clearances, accessibility, and size, a built-in charcoal grill can provide lasting enjoyment for backyard cooking and entertaining. Be sure to follow all building codes and manufacturer guidelines when constructing the grill’s surroundings. With a quality grill and well-designed enclosure, your built-in charcoal grill can be reliably savored for years to come.