How to make a padlock protector?

A padlock protector is a device that protects padlocks from forced entry, lock picking, bolt cutters, sledgehammers and other destructive methods of breaking into a locked enclosure. Installing a padlock protector is an inexpensive and effective way to secure your valuables and prevent unauthorized access.

What is a Padlock Protector?

A padlock protector, also known as a padlock shield or lock shield, is a metal device that surrounds the padlock to prevent it from being cut, smashed or tampered with. It is usually made of thick, hardened steel or titanium to withstand attacks. The protector has openings on the side or bottom to allow the padlock shackle to pass through and lock as usual.

Once installed, a padlock protector acts as an extra layer of defense. Even if the padlock itself is compromised, the attacker would then have to spend more time and effort to penetrate through the tough metal protector. This increases the noise, visibility and difficulty of breaking in, deterring criminals.

Why Should You Use a Padlock Protector?

Here are some key reasons why installing a padlock protector is recommended for security:

Prevent Bolt Cutters

Bolt cutters are commonly used by thieves to snip through padlock shackles. A padlock protector blocks access to the shackle, preventing bolt cutters from fitting around it. The protector also shields the shackle making it impossible to cut.

Withstand Sledgehammers

A sledgehammer can easily smash an unprotected padlock. Padlock protectors are made of hardened steel or titanium that can withstand hammer blows. The protector absorbs and deflects the impact without damage.

Impede Lock Picking

The small keyway openings on most padlock protectors prevent lock picking tools from accessing the padlock. The protector blocks the keyway, leaving no room for picks to manipulate the lock components.

Deter Drilling

Drilling the padlock cylinder is another break-in method. The padlock protector is engineered with concave shaping to deflect drill bits attempting to reach the cylinder. Drilling the protector itself is very arduous and time-consuming.

Increase Time

Forcing any type of entry through a padlock protector requires extra time and work. This delays the criminal, increases their risk of being noticed, and may compel them to abandon their attack and move on.

Types of Padlock Protectors

There are a few different types of padlock protectors available. The main types include:

Open-Shackle Padlock Protectors

Designed for open-shackle padlocks. The protector encloses the padlock body while allowing the open shackle to pass through openings on the sides.

Closed-Shackle Padlock Protectors

Made for closed-shackle padlocks. The shackle passes through a hole on the bottom of the protector while enclosing the padlock body.

Hasp Protectors

Cover hasp staples and mounting hardware to prevent hacking, pinching, sawing, prying or bending attacks on the hasp.

Disk Padlock Protectors

Made for round, discus or puck style padlocks. The protector fits around the circumference of the circular padlock body.

Type Description
Open-Shackle Encloses padlock body, open sides for shackle
Closed-Shackle Hole in bottom for shackle, encloses body
Hasp Protector Covers hasp staple and hardware
Disk Made for round, puck style padlocks

Materials Used

Most padlock protectors are made from thick, durable metals. Common materials include:

Hardened Steel

Steel that has been treated with heat and/or chemicals to increase strength and resistance to cutting or drilling. Provides the highest level of protection.

Stainless Steel

Resists corrosion and rust while still offering substantial duress resistance. Stainless steel provides good durability at a lower cost than hardened steel.

Aluminum

Very lightweight and affordable option for low-moderate security needs. Not as strong against tools as steel but serves as a deterrent.

Titanium

Extremely hard and durable metal that offers the strength of steel at half the weight. High cost limits titanium to high-end protectors.

Protectors by Security Level

Padlock protectors provide varying degrees of protection based on their design and material used. Typical security levels are:

Low Security Protectors

  • Thin aluminum or mild steel construction
  • Minimal duress resistance
  • Low cost, lightweight option

Medium Security Protectors

  • Hardened steel or thick stainless steel
  • Withstand hand tools and moderate attacks
  • Suitable for chains, gates, storage units etc.

High Security Protectors

  • Thick, hardened steel or titanium
  • Withstand prolonged power tool, hammer and pry attacks
  • Ideal for high-risk applications

How to Choose a Padlock Protector

Follow these steps when selecting a padlock protector:

1. Assess Security Needs

Determine how much protection you require. Low, medium or high security protector based on expected threats.

2. Measure Padlock

Get accurate measurements of padlock body width, height, shackle diameter, keyway position etc.

3. Pick Protector Type

Choose open-shackle, closed-shackle or other protector style based on padlock and application.

4. Select Material

Pick protector material like hardened steel, stainless steel, aluminum etc. appropriate for your needs.

5. Compare Brands & Models

Research various company brands and protector models. Compare prices, ratings, features.

6. Order Protector

Purchase padlock protector from locksmith, hardware store, or order online for delivery.

How to Install a Padlock Protector

Installing a padlock protector is a quick and easy process. Follow these key steps:

1. Unlock Padlock

Make sure the padlock is unlocked and in open position to allow installation over the shackle.

2. Slide Protector in Place

Slide protector over padlock body into correct orientation with shackle through side/bottom opening.

3. Lock Shackle

With protector around padlock, insert shackle into hasp staple and lock padlock as normal.

4. Check Fit

Verify protector is securely fitted over padlock body with no wiggle room or gaps.

5. Reattach Key

Reattach padlock key and any optional steel cables as needed. Protector is now installed!

6. Test Operation

Unlock and remove padlock from hasp staple to test that the protector does not interfere with normal use.

Maintenance Tips

Follow these padlock protector maintenance tips for optimal performance:

  • Lubricate shackle and lock periodically
  • Check for rusting or corrosion
  • Ensure screws are tight
  • Watch for debris stuck in openings
  • Check fit over padlock body
  • Replace protector if damaged

Conclusion

Installing a quality padlock protector is an easy and affordable way to boost security. They provide an outer barrier of hardened steel or titanium that withstands common break-in methods. Properly securing your padlock with a protector will help deter criminals and give you peace of mind.